Cycloidal pinwheel reducer is normally a up-dated of different type transmissing machine designed with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching system, which are trusted in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical task machinery etc, conveyors, cranes and Industry. various fields.
1. Equipment is constructed of high durability low carbon alloy steel by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is followed for all good contact overall performance, gears and with high precision
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light-weight, long service existence and high bearing ability;
5. easy to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various electric motor or other power suggestions conveniently.Same machine type may equip with different power motor. It really is easy to recognize the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined equipment type may form large transmission ratio, i.e. output suprisingly low rotary speed.
3.Form of unit installation: the positioning to be installed isn’t limited.
4.High strength, small: the box body is constructed of high strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing capability of unitvolume is huge.
5.Long life: Under the condition of right type chosen (including choosing suited operation parameters)normal operation and maintenance, the life span of main parts of speed reducer (except dressed in parts) shouldn’t be significantly less than 20000 hours. The putting on parts include lubricating essential oil, essential oil seal and bearing.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is usually low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High rate ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-down ratio and the efficiency is definitely a lot more than 90%. If use multi-speed travel the speed-down ratio can be bigger.
Being adapted epicyclic tranny principle, the input and productivity shaft are in same axis centre, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is easy, but it can know high reduction ratio machine.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are two gears engaged with 180 degree symmetry. Therefore, the influence of tooth pitch mistake and cumulative tooth pitch error on the rotation precision is relatively average, making the position precision and rotation precision reach an extremely high level.
4. Less parts, convenient installation
The three basic elements achieve a high deceleration ratio, and they are all on the same axis, therefore the kit is simple to install and easy to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the quantity is 1/3, the weight is 1/2, but can obtain the same torque potential and reduction ratio, obtaining small lightweight.
6 High torque capacity
Flexible wheel material USES special steel with excessive fatigue strength.Not the same as ordinary transmission system, the amount of teeth meshing makes up about in regard to 30% of the full total number of teeth. Furthermore, it is in get in touch with with the surface, in order that the pressure borne by each equipment is reduced and great torque capability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high lowering ratio may be accomplished while maintaining high performance, and miniaturization of driving motor can be realized.
8. Low noise
The gear meshing cycle velocity is low, the transmission motion force balance, therefore the procedure is quiet, and the vibration is very small.
◆Excessive speed ratio and huge efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the source shaft and outcome shaft are on the same axis line, so that the machine model can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts creates the vibration and voice limited to a minimum.
◆Reliable use and very long service life because the main parts are made of great carbon chromium steel, large strength is normally obtained by quenching (HRC58-62), and rolling friction can be used in some transmission contacts, therefore the service life is lengthy.
Cycloid reducer is going to be a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has various advantages, versatile, and can be both positive and negative operation.
•Big ratio, and high efficiency Smooth operation,
• low noise The usage of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically very little wear, durable.
• Compact structure,
• little size Because the application of a planetary transmitting, the input shaft and the result shaft on a single axis, making the model to get the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• minimal number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion enhance the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection ways suitable for different application environments.
(3).Size over PL/PF120(incorporating)precision and high strength integral inner gear housing, processed in one station,which remove the cumulative mistake and assembling error of split type.Remove casting process;adopt warm of forging process, which will decrease the blank material defects.
(4).The meshing gear adopt shaving procedure after carburizing and quenching,which better to make gear surface area smooth and high precision,decrease the temperature rising due to gear surface area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same varieties of foreign.
The combination of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square beautiful shape, shape, low noise, compact structure and radiate heat efficiently.
Very good sealing and adaptability.Its combo with T gear reducer and MB/MBN variator can meet all sorts of speed requirement.