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Using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in several configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that were created and created to meet your unique specifications.
E mail us for the mini gearbox the application requires, or request a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, acceleration reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our small gear drives include details on the full range of framework sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature gear drives are program rated for the maximum balance of functionality and cost. Torque could be balanced to meet up your RPM and working life requirements. Lightweight with low backlash efficiency (as little as 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposing sides of the casing; output is usually a keyed bore. Standard one- and double-end shafts are available and supplied with keys and retainer bands. An array of gear ratios and insight sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on reverse sides of the body, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior performance in a wide variety applications and are constructed with small footprints, making them perfect for procedures where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver excellent performance with high efficiency, and show rugged building for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in any configuration the application requires, with output torque amounts as high as 900Nm. We can work from your own gearbox styles, reverse engineer an existing unit, or assist you to develop an all-new design that delivers the performance you need. Request a quote on a customized miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Compact Worm Gearbox Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings can be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision ground shafts can be found from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is among the crucial strengths of EP worm gearmotors, which combine DC motor technology with exceptional durability and wear resistance. Engine and gearbox are designed as one single, compact unit. Thanks to their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based upon this we are able to select a wide variety of regular customizations to meet the requirements of varied properties that are important for each application.
If your application requires a gearbox with some special house such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with an increase of than 1000 different standard gearboxes is most likely a good begin to be able to deliver a product that stands out on your side.
Small gearboxes are high-quality gearboxes for regular drives. The electric engine is integrated with the gearbox right into a single device (the first equipment is on the motor shaft). Separate gearboxes for link with conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our professionals will be happy to help you make your selection. We will be happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting choices, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively bigger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly dynamic drive systems.
Our high-performance gear systems are built to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and permit diverse mounting positions and applications, making them much popular in the industry. Because of this our geared motors tend to be to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller gears with excellent power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to become minimized.
Dual chamber shaft seals produced by Ever-Power are used as regular in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore insight shaft and motor flange, and double reduction combination units for slow quickness applications. Using cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
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